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ASKOM, as the only one
of the few companies in Poland, with many experiences in introducing
the process control systems, implements also integrated production
management systems, such as MOM (Manufacturing Operations Management)
systems including the production planning (APS) and execution (MES),
quality management (QMS), laboratory management (LIMS), research &
development (R&D) and maintenance (CMMS). A separate category is
also ASKOM’s own solutions based on the ASIX (SCADA) platform
dedicated to energy consumption monitoring (Asix Energy) or machine
efficiency monitoring (Asix OEE). All these solutions allow our
clients to optimize their business processes and effectively improve
the utilisation of their assets.
The IT systems we offer allow them to obtain for instance the
following business advantages:
-
Increasing the transparency of the production process, and thus its
optimization, and reducing losses due to machine breakdowns or the
use of low-quality materials thanks to the implementation of
production process tracking & tracing
-
Increasing the equipment & personnel efficiency thanks to the
implementation of machine downtime management, root cause analysis
and key performance indicators (KPI) on-the-fly calculations
-
Reduction of stock levels, and thus storage costs, as well as
leaning and improving the logistics of deliveries thanks to the
implementation of production warehouse and internal logistics
management
-
Reduction of maintenance costs thanks to the registration of alarms
and process parameters’ real-time values (historian) along with
trend tracking and ongoing KPI’s monitoring such as MTBF, MTTR,
etc., which allows you to predict and prevent failures
-
Reducing the cost of shortages thanks to the implementation of
quality control directly in the production process (SPC) and in the
laboratories (LIMS)
-
Increasing the transparency of production orders execution and
better production planning as well as greater security and shorter
time of new product introduction (NPI) thanks to the implementation
of material specifications, recipe & order management
-
Optimization of personnel management in production and reduction of
personnel costs thanks to the implementation of flexible task
management
-
Reduction of the MOM system total cost of ownership (TCO) and
ensuring the credibility of recorded data thanks to system
standardization (in accordance with the ANSI/ISA-95 standard) and
on-line integration with automation (OPC UA) and business systems,
e.g. SAP ERP
-
Improving the quality and accuracy of the production process records
and reducing personnel costs thanks to the elimination of
hand-filled paper reports and the implementation of intelligent
production data reporting and analysis (BI)
The industrial IT
systems offered by ASKOM are always tailored to the capabilities and
specific requirements of customers. Our solutions portfolio is based
on 2 main pillars:
MOM systems offering a complete spectrum of production
execution, planning and quality control functionalities, based on
SIEMENS Opcenter and Comos solutions:
Opcenter Advanced Planning & Scheduling - production planning
system (APS)
Opcenter Execution - production execution management system
(MES)
Opcenter Performance - equipment performance monitoring
system (OEE)
Opcenter Quality - quality assurance system (QMS)
Opcenter Research Development & Laboratory - a system
supporting the work of research and development departments (R&D)
and quality control laboratories (LIMS)
Comos MRO - a system supporting the work of maintenance
departments (CMMS)
Opcenter Intelligence and XHQ - systems for intelligent
production data analysis (BI)
monitoring systems based on ASKOM's own solution - Asix SCADA
platform - such as:
ASKOM's extensive experience has been repeatedly appreciated by
independent institutions, incl. by the American consulting company
Frost & Sullivan www.frost.com,
which honoured our product Asix, used to build monitoring systems,
with the Polish SCADA Price Performance Value Leadership Award and
by the industry portal MSI Polska
www.msipolska.pl, which awarded us twice with the title of Best
IT Supplier for industry in the category of MES systems - producer /
supplier in Poland. We also won the System Integrator of the Year
title in the first edition of the competition organized by the
industry magazine Control Engineering Polska
www.controlengineering.pl.
In addition, ASKOM has been the only certified SIEMENS partner for
over 15 years, offering a full portfolio of Opcenter MOM (formerly
SIMATIC IT) systems in Poland.
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